We distribute an extensive selection of FORKLIFT GASKET KIT parts for all makes and models. We ship directly from various warehouses located all over North America to provide the fastest shipping at the most affordable prices.
Forklift Gasket Seal Kits are used to protect the corresponding forklift components by sealing them safely from leaks that may cause damages. Forklifts operate in the most demanding environments which can take its toll on the engine and its other critical components. Failure to protect the engine and its components can lead to leaks, overheating and ultimately irreparable damages. Therefore, forklifts have accessories such as gaskets that address the potential problems.
Essentially a gasket is a joint, which is made from conjoining materials. It is basically a mechanical seal installed between two adjoining surfaces for the purpose of preventing any leakages between the joining parts or leakages into them. In fact, the two adjoining surfaces, which need a gasket to prevent leakage, are somewhat imperfect and hence need some additional material to fill in the minute gaps lying in between the two surfaces. For such parts’ surfaces the gaskets, which are usually made from metal cuttings, are used. Gasket should therefore be of a yielding material so that it is able to fill in the space and cover the irregularities in the non-perfect surfaces. Sealants are also utilized to work on the gaskets to prevent any chances of leakages even under compression environment.
The metal cuttings used in gasket preparation are usually made of flat material sheets such as rubber, paper, fiberglass PTFE or neoprene. Asbestos has also been used for the purpose but due to its inherent disadvantages and hazards its use is being restricted. Gaskets normally are made to perform in compression environments and hence should be able to sustain compressive loading. Several ways and measures have been designed to gauge this quality in forklift gasket, and one of the widely used method offering best results is “hot compression test”.
Types of Gaskets
Gaskets have several types based upon the materials used in their preparation. Cork gasket is considered as one of the oldest type gaskets. It is normally used in transmission systems joints to seal it from the oil-holding pan. Cork may be viewed as a fragile material but due to its intrinsic characteristics, its compressive strength is good enough to act as a sealant. Glass gaskets are used when you work in high temperature environments. Gasket made of impregnable glass is used in large boilers and stoves etc. Their use in Forklift trucks is still under consideration. Due to its chemical nature, the glass seal gasket initially is very flexible and can adjust itself to any irregularities between two surfaces. However, it becomes very rigid when heated under compression and serves as a quality sealant.
Gasket types other than metallic ones are rubber and silicone gaskets, which are effectively used in forklift trucks and act as strong seals. Rubber Gaskets are the most widely used in the world. Their use is more pronounced in house hold appliances, but they are also frequently used in few engine parts of the forklift trucks as they can be cut or shaped into any form much easily. Silicone gaskets are used in almost all gasket sealants. All metallic gaskets used in forklift engines utilize silicone gaskets to ensure the flawless sealing of joints. Silicone by nature is able to handle very high as well as very low temperatures. Its ability to withstand temperatures as high as those of furnaces make it an excellent additive sealant in all forklift truck engines and other vehicles. Its reliability has found its use even in modern day spacecraft.
The most important gasket used in a forklift engine is head gasket. If blown off, this apparently non-important part can cause serious damage to the engine and may ask for some major costly repairs. In a forklift engine, it lies between piston cylinder head and engine block. As already mentioned, gasket are supposed to work in high compression environments to prevent any leakage inside or outside the chamber. Hence, in the Forklift engine it works to prevent mixing up of coolant and engine oil in combustion chamber.
Gaskets Come in Different Types, for Different Applications
Gaskets come in different types which includes the Multiple Layers Steel (MLS), solid copper, composite and the elastomeric materials. The MLS gaskets are normally reserved for modern head engines, and they are usually made from three layers of steel. The other option comes in the form of solid copper. Solid copper gaskets are made from a single solid sheet of copper. To apply this to the engine block, a special machine is required to attach it to the cylinder. An older option for many engineers and vehicle manufacturers is the composite type of gaskets.
The gasket and the gasket kit may not be considered by many as critical components, but they are known to perform a number of roles that help promote better forklift performance. A gasket is liable to malfunction or blow up all together due to excessive heat or prolonged, un-monitored use. If a blown gasket remains unchecked, it potentially damages the engine and reduces its power largely. Hence, it is always important to know when a gasket has malfunctioned. A forklift operator should remain watchful to identify signs that can lead to a gasket failure indication. An overheating forklift truck, indicated by temperature gauge, can be an important symbol of gasket failure. Engine coolant should be regularly checked. In case its level is dropping continuously there are all the chances that is suffering a leakage from coolant system and is entering the oil pan. This is a major indication of blown up head gasket. Similarly, forklift truck oil levels must be regularly monitored with the oil gauge, if a froth is noticed on the dip stick, it is a result of coolant missing with engine oil and once again a malfunctioned gasket is the cause.
Gaskets should be monitored and replaced when necessary. Replacing a gasket is inexpensive. On the other hand, repairing a gasket manually can be extremely expensive. The high costs are due to the extensive time with regards to the work. Generally, replacement of the gasket parts accounts to ¾ of the costs of repairing the gasket itself. Solid Lift Parts Inc. provides gaskets of all sizes and shapes for all makes and models. Contact your specialist today to get you the right part right away!
Forklift Gaskets Photos
*Manuals and parts books are not owned by Solid Lift Parts inc. and are presented for reference purpose only.